SOLAR INSPECTION SYSTEMS
From silicon to solar modules: Intego offers inspection systems for all production steps
SAPPHIRE INSPECTION SYSTEMS
Inclusions, crystal defects, geometry measurement: Quality control in sapphire products is crucial for faultless products
PLASTICS INSPECTION SYSTEMS
Automotive or medical engineering: Intego has many years of experience in inspection technologies for plastic products
METAL INSPECTION SYSTEMS
Surface inspection or measurement of grooves: Convince yourself of our solutions
SEMICONDUCTORS INSPECTION SYSTEMS
Short inspection times and microscope techniques enable a 100% production control More...
ELECTRONIC INSPECTION SYSTEMS
Lock-in thermography shows defects and material properties below the visible surface
The combination of complex camera technology and automation allows new solutions in industrial production
Intego is an innovative medium-sized company located in Erlangen, Germany. Together with our team we develop and manufacture complex inspection systems for our customers worldwide.
Microtiter plates are essential today for investigating biochemical or cellular biology topics in scientific and industrial laboratories. Because of their use as storage plates for active substances, patient samples, or biomolecules, great demands are made on the manufacturing quality. The main focus here is on the quality of the bottoms of the wells, which must allow automatic evaluation of the contents during the screening of pharmaceutically active substances.
As a result, manufacturing defects must be reliably identified and consistently separated out. Continuously occuring errors should be revealed quickly in order to keep rejection rates low.
The inspection system checks the microtiter plates for injection molding and assembly defects in the mounting frame or for incorrect component positioning.
The system is part of the manufacturing chain and is automatically loaded with parts to be inspected. The automated inspection is performed in synchronization with the assembly process, taking typically 10 to 20 seconds, and is itself linked to the injection molding machine.
Based on the test signal, the faulty parts are immediately sorted out and the good parts are sent to the processing cycle. Measuring is conducted as a 100 % final inspection. Various statistical evaluations are possible, such as those regarding types of errors. The test results can be exported to the customer’s data collection system.
The following types of errors that occur during the manufacturing process can be reliably recognized by the inspection system:
In case of continuous errors, an operator call can be made. In addition, mould cavity dependent statistical error recording provides information for optimization possibilities within the manufacturing process.
The inspection system is suitable for highly automated manufacturing lines in the application area of medical production – even in clean rooms. Intego also provides automation components for handling parts for inspection, assembly or sorting.
If you require an individual solution, Intego offers free-of-charge feasibility studies based on sample parts. The prepared study will include a system design with draft specifications and a price estimate. Do not hesitate to contact us directly.
Dr. Sebastian Neubauer
+49 9131 61082-210